Centrifugal Casting

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What is Centrifugal Casting?

Centrifugal casting is the preferred metal casting process for applications demanding high strength and reliability, such as flight and land-based turbine engine compressor cases, petrochemical furnace tubes and reformer tubes, and naval defense components. Centrifugal casting produces defect-free parts with excellent material integrity.

In centrifugal casting molten metal is poured into a spinning die, which rotates on a vertical or horizontal axis depending on the part's design. Vertical centrifugal casting is commonly used for rings and cylinders, while horizontal centrifugal casting is ideal for tubes. Each can yield multiple parts from a single casting, increasing efficiency. 

Intense centrifugal force pushes denser metal to the outer diameter (O.D.) and drives impurities and oxides toward the inner diameter (I.D.), where they can be removed by machining. Directional solidification under pressure ensures a uniform structure, preventing mid-wall shrinkage and eliminating defects such as gas pockets or cavities.

Our Centrifugal Casting Expertise

MetalTek produces ferrous and non-ferrous centrifugal castings at our Sandusky International and Wisconsin Centrifugal Divisions. Our industry-leading centrifugal casting capabilities cover a wide range of sizes and are supported by the world’s largest and most diverse inventory of centrifugal casting dies. For customers, this minimizes upfront tooling costs and reduces lead times.

  • Horizontal centrifugal castings: O.D. up to 60" (1525 mm), length up to 432" (10 973 mm), and weight up to 128,000 lbs. (58 060 kg)

  • Vertical centrifugal castings: O.D. up to 180” (4572 mm) and weight up to 34,000 lbs. (15 422 kg)

MetalTek can use vacuum casting to control oxygen exposure and enhance high-performance alloys like 718, 625, GTD222, and Rene77. This process ensures uniform soundness and tight tolerances, ideal for high-reliability components in aerospace and defense applications. MetalTek casts vacuum parts up to 18" x 42" (455 mm x 1070 mm) and 800 lbs. (364 kg).

Centrifugal Casting Video

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When to Use Centrifugal casting

Centrifugal casting is a good choice when your application requires:

  • Symmetrical shapes such as tubes, rings, and cylinders

  • Improved material properties over sand casting

  • Eliminating centerline shrinkage to improve structural integrity

  • Limited I.D. features

  • Large parts up to 128,000 lbs. (58 060 kg)

  • Uniform grain structure for enhanced strength and performance

  • High dimensional integrity for applications such as defense

Contact us to learn more about centrifugal casting and determine whether it is a good fit for your application.

Solutions

Bushings For Bridges And Infrastructure

Bushings For Bridges And Infrastructure

MetalTek provides bushings for bridges and other infrastructure applications to an excess of 15′.

Near-Net Shaped Turbine Engine Cases

Near-Net Shaped Turbine Engine Cases

Near-net centrifugals are the most cost effective solution for heavy wall cases.

Bearium In Steel Mills

Bearium in Steel Mills

The Bearium bushing demonstrated significantly less wear than other alloys.

Hub Body For Propulsion System

Hub Body For Propulsion System

Complex centrifugal casted hub body replaces fabrication.

Hydro Ring

Hydro Ring

Machined grooves in hydro rings extend product life.

Cracking Furnace Coil

Cracking Furnace Coil

Centrifugal tubes essential in high temperature settings.

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