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MetalTek Experts

MetalTek International Glossary of Metal Casting Terms

November 25, 2020

If you Google “Casting Terminology”, you get over 50 million results.  Some of the results will show you a never-ending list of terms so here is a reduced list of select terms that you should be familiar with as a current or potential user of metal castings.  To see a complete list of terms on…

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Hub Body

5 Examples When Castings Were Better Option vs. Fabrication or Forging

November 25, 2020

Partnering with a supplier that brings a full range of metalworking processes lets you be confident that you are getting the best metalworking advice – and not just being sold on an idea because it is the only answer a supplier has. The replacement of multi-piece weldments or highly-machined hogouts by single piece castings has…

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Centrifugal Casting Process Graphic

Centrifugal Casting Process: Advantages and Limitations

November 24, 2020

Advantages Centrifugal Casting Eliminates Mid-wall Defects The centrifugal process does not rely on discrete risers or feed points to ensure the absence of trapped porosity. Rather, the inner diameter remains fully liquid during the solidification process, resulting in a continuous supply of metal to feed areas of contraction. Unlike conventional gravity or static castings that…

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Bronze Bushings

Bearium Alloys

November 24, 2020

For over 60 years, Bearium® Metals have been chosen for performance under the toughest operating conditions. These are high lead tin bronze alloys containing virgin copper, tin, and specially processed lead. Bearium® metals can be used where other bearing materials may fail due to speed, load, temperature, or where lubrication is difficult, impossible, or simply…

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Lemonade

Refractory Metals

November 24, 2020

When it’s really hot, it seems like your energy and strength just get sapped.  Metals used in high temperature applications do not have the luxury of relaxing with a cool drink.  Fortunately there are metals out there that keep on going when things get really hot.  Among those are the refractory metals.    Refractory metals are…

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MetalTek Alloys

What Are Cobalt-Based Metals?

November 24, 2020

Cobalt Metal Properties Cobalt based metals are alloyed with chrome, nickel, and tungsten. Due to the high cost of these alloys, they are used where severe conditions prevail and require high temperature strength and hardness, excellent wear, galling, corrosion, and/or erosion resistance. Due to the high chromium content (25% – 30% for the grades listed…

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MetalTek Alloys

Material Applications: Corrosion Types

November 24, 2020

No engineering alloy is immune to corrosion; each has its own corrosion rate depending on the environment in which it is placed. This paper identifies some common types of corrosion, what the results of its presence may be, and how it may be minimized. What Are The Different Types of Corrosion? Uniform Corrosion This mode…

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Non Ferrous Metal Casting

Material Applications: Wear Resistance

November 24, 2020

Wear is probably the most common cause of material replacement in the industry. Bushings and bearings are common examples of components which must provide metal-to-metal wear resistance.  Wear is a universal constant in moving equipment in all applications. In some applications like food processing, the use of certain materials that provide superior wear resistance (copper-based…

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MetalTek Alloys

Nickel-Based Alloys

November 23, 2020

About 60% of the nickel in the world ends up as a component of stainless steel. It is selected because of its strength, toughness, and resistance to corrosion.  Duplex stainless steels typically contain about 5% nickel, austenitics around 10% nickel, and the super austenitics over 20%. Heat resistant grades often contain over 35% nickel.  Nickel-based…

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Non Ferrous Metal Casting

Copper Based Alloys – An Overview

November 23, 2020

How strong is copper? The answer is it depends on which copper-based alloy you choose. You can achieve superior corrosion resistance and/or durability in applications that require wear and galling resistance. Copper is a heavy metal that can provide the strength equivalent of steel. But first, let’s differentiate between two copper alloys – brass and…

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